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Flexible Cable Flexing Testing Machine for Rubber & PVC Insulated Cables Under Current Load | Dynamic Cable Testing Equipment

Flexible Cable Flexing Testing Machine for Rubber & PVC Insulated Cables Under Current Load | Dynamic Cable Testing Equipment

Nama merek: HongCe
Nomor Model: HC-GX-8810
Moq: 1 set
harga: Dapat dinegosiasikan
Ketentuan Pembayaran: L/C,T/T
Kemampuan Penyediaan: 1 set per 20 hari
Informasi Rinci
Tempat asal:
Cina
Sertifikasi:
Calibration certificate(cost additional)
Model:
HC-GX-8810
Stasiun Uji:
1 Posisi Tes
Gerakan fleksi:
≥1000mm
Kecepatan lentur:
Dua Katrol: 0,33 ± 0,05 m/s; Tiga Katrol: 0,10 m/s (Referensi)
Uji panjang kabel:
Kira-kira. 5 m
Siklus uji:
0-99.999.999 siklus, dapat diatur secara bebas
Diameter Dua Katrol:
Ø60 mm, Ø80 mm, Ø120 mm, Ø160 mm, Ø200 mm (masing-masing 2 buah)
Diameter Tiga Katrol:
Ø40 mm, Ø45 mm, Ø50 mm (masing-masing 3 buah)
Kemasan rincian:
kayu lapis
Deskripsi Produk

Flexible Cable Flexing Testing Machine for Rubber & PVC Insulated Cables Under Current Load | Dynamic Cable Testing Equipment

Heavy-Duty Dynamic Cable Flexing Tester for Rubber & PVC Flexible Cables with Automatic Conductor Failure Detection

Flexible Cable Flexing Testing Machine

Dynamic Flexing Performance Testing Equipment for Flexible Power Cables Under Rated Current

When flexible cables are repeatedly bent during daily operation, their electrical continuity and insulation reliability gradually become critical factors affecting product safety and service life. Manufacturers need more than a simple bending machine—they need a reliable testing solution capable of simulating real operating conditions while monitoring electrical performance throughout the entire test.

The HongCe Flexible Cable Flexing Testing Machine is specially developed for evaluating the dynamic flexing performance of rubber insulated and PVC insulated flexible cables under load current. During testing, the system continuously monitors conductor continuity, conductor-to-conductor short circuits, and conductor-to-pulley contact. Once an abnormal condition occurs, the equipment immediately stops the test automatically, protecting both the specimen and testing system while ensuring accurate and repeatable results.

Why Manufacturers Choose HongCe Flexible Cable Testing Equipment

Choosing testing equipment is not only about purchasing a machine—it is about selecting a reliable engineering partner capable of supporting long-term production quality.

Unlike many trading companies that simply resell equipment, HongCe designs and manufactures its own testing systems, allowing every project to benefit from continuous engineering improvements, strict quality control, and responsive technical support.

Our engineering team understands international testing standards and real production environments. Every machine is designed for stable operation, high repeatability, and long service life.

With years of experience in electrical safety testing equipment, HongCe has supplied testing solutions to customers across Europe, Southeast Asia, the Middle East, South America, Africa, and many other regions.

Product Highlights

Simulates Real Working Conditions

Instead of performing a simple mechanical bending test, the equipment allows flexible cables to be tested while carrying electrical current, closely reproducing real operating environments.

Automatic Fault Monitoring

The integrated monitoring system continuously checks:

  • Conductor open circuit
  • Conductor-to-conductor short circuit
  • Cable-to-pulley contact condition
  • Electrical continuity during flexing
  • Automatic test interruption after fault detection

This significantly improves testing efficiency while preventing invalid test results.

High Repeatability

The optimized mechanical transmission system ensures stable bending movement throughout long-duration testing, reducing variation between repeated tests.

Reliable Long-Term Operation

Industrial-grade components, precision machining, and stable electrical control systems help maintain excellent repeatability even during continuous laboratory operation.

Suitable for International Laboratories

The equipment is designed to meet laboratory requirements for product certification, incoming quality inspection, production verification, and R&D validation.

International Reference Standards

  • IEC 60245-2 Rubber insulated cables – Rated voltages up to and including 450/750 V – Part 2: Test methods
  • IEC 60227-2 Polyvinyl chloride insulated cables – Rated voltages up to and including 450/750 V – Part 2: Test methods
  • IEC 60811 Series Electric and optical fibre cables – Test methods for non-metallic materials

Technical Specifications

Item Specification
Model HC-GX-8810
Test Station 1 Test Position
Flexing Stroke ≥1000 mm
Flexing Speed Two-Pulley: 0.33 ± 0.05 m/s; Three-Pulley: 0.10 m/s (Reference)
Test Cable Length Approx. 5 m
Test Cycles 0–99,999,999 cycles, freely presettable
Two-Pulley Flexing Weights 1 kg, 1.5 kg, 2 kg, 2.5 kg, 3 kg, 3.5 kg, 4 kg, 5 kg, 6 kg, 7 kg, 7.5 kg, 9 kg (2 pcs each)
Three-Pulley Flexing Weights (Optional) 21 N, 28 N, 42 N (2 pcs each)
Two-Pulley Diameter Ø60 mm, Ø80 mm, Ø120 mm, Ø160 mm, Ø200 mm (2 pcs each)
Three-Pulley Diameter (Optional) Ø40 mm, Ø45 mm, Ø50 mm (3 pcs each)

Applications

  • Power cable manufacturers
  • Flexible cable manufacturers
  • Household appliance manufacturers
  • Consumer electronics manufacturers
  • Industrial equipment manufacturers
  • Power tool manufacturers
  • Lighting equipment manufacturers
  • Medical electrical equipment manufacturers

Typical Test Objects

  • Rubber insulated flexible cables
  • PVC insulated flexible cables
  • Flexible power supply cords
  • Appliance connecting cables
  • Extension cords
  • Portable equipment cables

What Can This Machine Evaluate?

Unlike conventional bending machines that only perform mechanical movement, the HongCe system continuously monitors electrical performance throughout the flexing process.

  • Dynamic flexing durability
  • Mechanical fatigue resistance
  • Conductor continuity
  • Open conductor detection
  • Conductor-to-conductor insulation integrity
  • Abnormal electrical contact during testing

Advantages of Choosing HongCe

Factory Direct Manufacturing

Every machine is designed and manufactured by HongCe, ensuring consistent quality, competitive pricing, and reliable delivery.

Engineering-Driven Design

Our engineers continuously improve the mechanical structure, electrical system, and software to enhance testing accuracy and equipment durability.

Flexible Customization

We understand that different laboratories have different requirements.

Customization options include:

  • Supply voltage
  • Operating language
  • Fixture configuration
  • Safety protection
  • Control interface
  • Test parameters
  • Sample dimensions
  • Industrial integration

Stable Long-Term Operation

Industrial-grade components are selected to support continuous laboratory operation while maintaining excellent repeatability.

International Project Experience

HongCe equipment has been supplied to customers involved in:

  • Electrical appliance manufacturing
  • Cable manufacturing
  • Certification laboratories
  • Universities
  • Government inspection agencies
  • Third-party laboratories

FAQ

1. What types of cables can be tested?

The equipment is suitable for rubber insulated cables, PVC insulated cables, flexible power cords, appliance cables, extension cords, industrial flexible cables, and other flexible insulated cables covered by applicable standards.

2. Can the machine test cables under electrical load?

Yes. The equipment is specifically designed to evaluate cable performance while carrying load current, providing a more realistic assessment of service conditions.

3. Does the machine automatically stop after a fault is detected?

Yes. The monitoring system automatically stops testing when conductor interruption or abnormal electrical contact is detected.

4. Which industries use this equipment?

Cable manufacturers, appliance manufacturers, testing laboratories, research institutes, certification organizations, and quality inspection agencies.

5. Can testing parameters be adjusted?

Yes. Test conditions can be configured according to applicable standards and customer requirements.

6. Is operator training provided?

Yes. HongCe provides complete operation guidance and technical training.

7. Can the machine be customized?

Yes. OEM and ODM customization services are available.

8. Is overseas installation supported?

Remote installation guidance and technical support are available worldwide.

About HongCe

HongCe is a professional manufacturer specializing in electrical safety testing equipment, appliance testing equipment, cable testing equipment, plug and socket testing equipment, IP testing equipment, environmental testing equipment, and customized laboratory solutions.

With an experienced engineering team, advanced manufacturing capabilities, and strict quality control procedures, HongCe serves customers in more than 50 countries and regions worldwide.

Our mission is to provide reliable testing solutions that help manufacturers improve product quality, comply with international standards, and enhance global market competitiveness.

Whether you require a standard testing instrument or a fully customized testing system, HongCe is committed to delivering professional engineering support, dependable manufacturing quality, and responsive technical service.